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Basalt Filter Bag
Basic commercial terms of Basalt filter bag:
| Place of Origin | Shanghai, China |
| Brand Name | SFFILTECH |
| Certification | ISO, FDA |
| Product Item | Basalt Filter Bag |
| Minimum Order Quantity | 10pcs (1pcs free sample) |
| Price | Contact us to get an exact quotation |
| Packaging Details | The inner packing is in plastic bags The outer packing is in carton Large volume can also support custom packaging |
| Delivery Time | 7-30days after deposit. According to the specific order quantity. 1-7days for sample |
| Port of shipment | Shanghai, Ningbo, Qingdao, Lianyungang, Guangzhou, Shenzhen or Others |
| Payment Terms | 30% Deposit, balance TT on copy B/L. Other payment methods can be negotiated according to the order requirements |
| Supply Ability: | 100000pcs/month |
| OEM/ODM | Yes, we can support customized, like size, shape, material |
| After-sales Services | 1 year warranty after we both sign the plant investigation usually for this one |
Description
What is a Basalt filter bag?
Basalt filter bag is made of a new type of high-temperature and efficiency filter material with reasonable structure and excellent performance. It is made of high count rock fiber filaments that are divided into velvet needles. It is composed of continuous basalt fibers, glass fibers and high silicon dioxide content.
The basalt filter bag fills the gap in the high-temperature 350 ℃ synthetic fiber needle punched filter material bag. It has great heat resistance, flame retardant ability and anti-corrosion effects.
It has three fiber porous structure with high fiber porosity, low gas filtration resistance and higher filtration efficiency than woven filter material .The filtration speed is also about twice that of woven filter material.
What are the special production processes for Basalt filter bags?
The Basalt filter bag is made of Basalt needle felt. The most traditional Basalt needle felt on the market only requires acupuncture, singeing, heat setting, and rolling before use. However, in complex working conditions with special and high filtration requirements. Special production procedures are used to improve the performance and efficiency of filter bags.
Filter bags can be treated with singeing, calendaring, water and oil repellent coating, PTFE impregnation and lamination as per customer’s demand and specifications.
Why Should You Choose SFFILTECH Basalt Filter Bag?
1. Reliable product quality
SFFILTECH has 3 production software and 22 advanced filter bag patents to ensure the efficiency and quality of filter bags
SFFILTECH strictly follows ISO standard production procedure and the regulations of automated production.
The production factory has a set of quality inspection procedures and a team of assisting personnel for pre-production, during production, and post production.
If required, a third-party laboratory quality inspection reports for each batch of products can be provided.
2. Convenient and stable shipment:
SFFILTECH has over 20 brand new filter bag production machines and equipment making the company capable of consistent production.
Stable and continuous supply and production. Large scale of storage of raw materials and accessories.
Independent warehouse provides a large amount of storage space for shipment stock.
Our company uses highly efficient transportation and courier services.
SFFILTECH has over 10 years of experience as a manufacturer.
3. Safe and reliable payment transactions:
Since its establishment, SFFILTECH has been cooperating with the most reliable banks in China, ensuring the safe funds transfer.
SFFILTECH supports multiple payment methods and can collaborate with third-party banks and enterprises to ensure the security of customer payment.
“Integrity has always been one of the most important concern of SFFILTECH”
4. Excellent pre-sales and after-sales service:
SFFILTECH has multiple experienced sales personnel providing 24-hour service.
SFFILTECH can provide instant online after-sales support as well as overseas after-sales services.
SFFILTECH has multiple agents worldwide and branches in some regions that can provide services in person.
How to check what kinds of filter bag is suitable for the bag house?
When old filter bag requires replacement:
Once you remove the filter bag from the filter housing, you can just take some measurements and pictures to send them to us. We would be able know your filter bag specifications using this method.
If you are able send us the samples, we can analyse the sample bag material and treatment.
We can make a sample for you to test its fitment with your bag house within a few days.
When you want to install a new filtration system and need some advice:
1. We will send you a configuration to fill it according to your specifications and conditions like temperature, chemical content and others. After you send it back to us .We will inform you about what kind filter bag is suitable for you.
2. Our engineers can arrange online meeting with your engineer or provide you with the configuration based on your demand.
What are the advantages of Basalt filter bags?
Advantages of Basalt filter bags:
The biggest advantage of basalt is its high temperature resistance, flame retardant ability. Which can reach 350 ℃ . It has strong acid and alkali resistance which prevents corrosion.
Due to its resistance to acid and alkali corrosion, it can be used for dust removal and filtration of acid and alkali gases.
The mechanical strength is high and the elongation is low. The fracture strength of rock fibers is generally above 3000N and the fracture elongation is only 3%. Therefore, the size of the cloth bag is stable and the mechanical performance is excellent.
Rock fiber fabrics have high porosity, good breathing ability and low no-load pressure loss.
The dust removal and filtration efficiency is high, which can intercept more than 99% of impurities, especially for particles with a diameter of less than 0.5mm.
The surface of fabric bags is smooth, easy to clean, and easy to operate and maintain.
Strong adaptability to smoke concentration and can be used in environments with high smoke and dust content.
Long service life of basalt dust removal bags.
Specifications
What are the chemical properties of Basalt filter bags?
| Item | Filter Type | Continuous Temperature | Peak Temperature | Resistance to Hydrolysis | Resistance to Acids | Resistance to Alkalis | Resistance to Oxidation | PH Value |
| Basalt | composite | 350℃ | 450℃ | Excellent | Excellent | Excellent | Excellent | 1-14 |
| PE | Polyester | 150°C | 150°C | Restricted | moderate | Restricted | good | 4-12 |
| PP | Polypropylene | 90°C | 95°C | Excellent | Excellent | Excellent | Restricted | 1-14 |
| Acrylic | Polyacrylnitrile homopolymer | 125°C | 140°C | good | good | moderate | good | 3-11 |
| PPS | Polyphenylensulfide | 190°C | 200°C | Excellent | Excellent | Excellent | moderate | 1-14 |
| Nomex | M-Aramide | 200°C | 220°C | moderate | moderate | moderate | moderate | 5-9 |
| P84 | Polyimide | 240°C | 260°C | good | moderate | moderate | good | 3-13 |
| PTFE | Polytetrafluoroethylene | 250°C | 280°C | Excellent | Excellent | Excellent | Excellent | 1-14 |
What are the physical and mechanical properties of Basalt filter bags?
| Material | Alkali free glass fiber chopped strand Alkali free fiberglass roving | |
| Weight (g/m2) | 950 | |
| Thickness (mm) | 2.5~3 | |
| Air permeability (m3/m2/min) | 14~16 | |
| Breaking strength (N/520cm) | warp | ＞1400 |
| weft | ＞1600 | |
| Breaking elongation (%) | warp | ＜10% |
| weft | ＜10% | |
| Continuous operating temperature (℃) | ≤350 | |
| Instantaneous temperature (℃) | 450 | |
| Finish treatment | Singed, calendared, heat set, Teflon treatment | |
What are the conventional size and weight parameters of Basalt filter bags?
| Diameter (mm) | Length (mm) | Weight (g/㎡) |
| 120、130、133、155、180、200、250、292、300 | 1000、1500、2000、2400、25000、2480、2800、3000、3200、3600、4000、4400、5000、6000、8000 | 500, 550, 600, 650, 700, 800, 950 |
| Most commonly used dimensions | 133mm*1500mm、133mm*2000mm、133mm*2500mm | |
| Most commonly used weight | 700g, 800g | |
| We can customize diameter, length, and weight for you | ||
Application
What industries are Basalt filter bags used in?
Basalt fiber is used as the filter material of dry filtration devices and basalt high-temperature dust removal bag is mainly used for industrial dust removal and smoke and gas purification.
Specific applications of dust filter bags in various working conditions:
Where to install filter bag installed in each industrial plant?
Scope of application for filter bag Cement plant:
Crushing, grinding, coal grinding, material transportation, dust removal on the top of the warehouse, raw metal grinding, cement grinding, packaging.
Metallurgical plants:
Electric furnaces, blast furnaces, desulfurization furnaces, induction furnaces, casting, sandblasting, barrel furnaces.
Power plant:
Material conveyor, smoke (powder) dust treatment, fly ash storage.
Aluminum plant:
Fluidized bed dry cleaning tower, venturi jet dry cleaning tower, carbon dust, anode crushing, electrolytic aluminum production dust.
Food plant:
Fluidized bed dry cleaning tower, venturi jet dry cleaning tower, self-baking dry cleaning tower, carbon dust.
Food/pharmaceutical plant:
Additives, drying section, flour/grain processing, sugar and pesticide tablets, packaging.
Chemical plants:
Plastic fibers, resins, tires/rubber, coking, bleaching powder, packaging.
Each plant will have different filter bags. For more detail, we have the configuration file for you to select the right filter bag. Or you can visit us directly, we will provide you our assistance and guidance to you.
